Products > Flat Wire Conductors

IWG High Performance Conductors manufactures precision tolerance flat wire conductors for a variety of applications including commercial & military
aerospace, communication, medical, and automotive. Flat conductors are typically processed as braided shield, served shield, and laminated cables.

Biconical Flat Wire Spools

Biconical Flat Wire Data Sheet

Material

Equivalent

Coatings (Temper) Availability

Availability¹

AWG Sizes²

Ag - Silver, Ni-Nickel, Sn-Tin

ETP Copper

17 - 38

Ag (soft, hard), Ni (soft, hard), Sn (hard)

OF Copper

17 - 38

Ag (soft, hard), Ni (soft, hard), Sn (hard)

Tensile-Flex ® (135)

30 - 38

Ag (soft, hard), Ni (soft, hard)

HPC - 35EF ®

30 - 38

Ag (soft, hard), Ni (soft, hard)

HPC - 80EF ®

30 - 38

Ag (soft, hard), Ni (soft, hard), Sn (hard)

C162 Cad Copper

30 - 38

Ag (soft, hard), Ni (soft, hard), Sn (hard)


Dimensional Availability²

Min

Max

Width

0.0100 in (0.254 mm)

0.1500 in (3.810 mm)

Thickness

0.0010 in (0.025 mm)

0.0100 in (0.254 mm)

Aspect Ratio (Width / Thickness)

5:1

55:1


Width

Tolerance

0.0100 in to 0.0499 in (0.254 mm to 1.267 mm)

+/- 0.0013 in (0.0330 mm)

0.0500 in to 0.0699 in (1.270 mm to 1.775 mm)

+/- 0.0015 in (0.0381 mm)

0.0700 in to 0.0999 in (1.778 mm to 2.537 mm)

+/- 0.002 in (0.0508 mm)

0.1000 in to 0.1249 in (2.540 mm to 3.172mm)

+/- 0.003 in (0.0762 mm)

0.1250 in to 0.1500 in (3.175 mm to 3.810 mm)

+/- 0.004 in (0.1016mm)


Thickness

Tolerance

0.0010 in to 0.0014 in (0.0254 mm to 0.0356 mm)

+/- .0002 in (.0051 mm)

0.0015 in to 0.0019 in (0.0381 mm to 0.0483 mm)

+/- .0003 in (.0076 mm)

0.0020 in to 0.0049 in (0.0508 mm to 0.1245 mm)

+/- .0004 in (.0102 mm)

0.0050 in to 0.0100 in (0.1270 mm to 0.2540 mm)

+/- .0005 in (.0127 mm)


1 - ETP, OF, HPC-35EF ®, and HPC-80EF ® will meet RoHS compliance requirements.

2 - Alternate dimensions and sizes available for quote upon request.

IWG HPC manufactures to the following applicable ASTM Standards:

B971 Silver-Coated Braid and Ribbon Flat Copper Wire intended for use in Electronic Application
B972 Nickel-Coated Braid and Ribbon Flat Copper Wire intended for use in Electronic Application
B973 Tin-Coated Braid and Ribbon Flat Copper Wire intended for use in Electronic Application

IWG HPC offers 1 lb. to 30 lbs. per spool depending on size. All wire offered on biconical spools.

 

INDUSTRY CERTIFICATIONS

ISO 9001
ISO 14001
AS 9100

CORPORATE MEMBERSHIPS

National Electronic Manufactures Associations
SAE Aerospace Standards Commitee
ASTM International